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Current e-motor applications are packed tight with little to no room to gain additional power or improve efficiency. With Stanyl® PA46, you can mold thinner walls (i.e., lamina stack insulation) down to .25 mm or less, allowing more room for copper windings or thicker gauge to maximize torque potential and reduce resistance.
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At high loads, e-motors generate substantial heat. Temperatures can easily exceed 150°C (302°F), resulting in mechanical failures. Stanyl® PA46 offers excellent high temperature mechanical performance with a heat deflection temperature of 290°C (554°F) and a continuous use temperature of 170°C (338°F).
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The superior flow and high crystallinity of Stanyl® PA46 results in strong and flexible weld lines, improving manufacturing yield by eliminating process scrap in rotors and stators.
The arc chamber is a critical part in different LVSG devices. It helps to split or lengthen and cool the arc. When Stanyl® CR310 is used for the arc chamber it supports produced gases (when the arc plasma flows over it) which help to quench the arc more rapidly as compared to traditional support materials. Early arc extinction helps to enhance the breaking performance of the product and also reduces soot formation or leakage currents considerably.}
Application requirements
40-60dB Shielding in electronics housings such as Inverter, ADAS, ECU,…
Material properties
Good mechanics
Shielding of 40-60dB
Thermal Management of ~1.5W/mK}
CRB Cap is a press fitted cap on the clutch release bearing. The cap comes in contact with the diaphragm spring of the clutch when the clutch is pressed for disengaging the transmission with the engine. This cap isolates metal to metal contact of CRB flange and diaphragm spring fingers.}
The component is a plastic housing, enclosing the clutch release bearing (CRB). The housing slides over the sleeve and the clutch pedal operates the fork shaft which moves the CRB housing. The housing also encloses grease that serves as lubrication of the CRB.}
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Higher torque and durability performance than PPA and PA66
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Allows more compact actuator design and weight savings
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Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
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Higher torque and durability performance than PPA and PA66
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Allows more compact actuator design and also lower weight
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Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
Application requirements
High flow and mechanics
Thermal conductive
E-friendly HB/V0
ATF/Glycol resistant
High HDT (wire welding)
Material properties
Thinsulation
Typical UL1446 class H (0,36mm, 180°C)
E-motor/E-car (thermal) load cycles}
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Higher torque and durability performance than PA66 and POM
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Allows more compact actuator design and weight savings
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Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
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Higher torque and durability performance than PA66 and POM
•}
Allows more compact actuator design and weight savings
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
•}
Higher torque and durability performance than PPA and PA66
•}
Allows more compact actuator design and weight savings
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
•}
Higher torque and durability performance than PPA and PA66
•}
Allows more compact actuator design and weight savings
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications.
In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}
Stanyl® PA46 is a reliable solution for hair curler brushes due to much higher HDT levels than PA66. It allows for cost-effective solutions due to its good processability (much easier to process than PPS) and its high flowability. Because Stanyl retains its mechanical properties at high temperatures up to 220°C (428°F), this makes it ideal for extremely high-performance applications, where it outperforms PPA, PA6T, PA9T, and often PPS and LCP. Stanyl TE250F6 is UL94 V0-certified.}
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Higher torque and durability performance than PPA and PA66
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Allows more compact actuator design and also lower weight
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Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
Most grades are available with halogenfree flameretardancy, and in specific electro-grey colour for housings. Also Lasermarkable grades are available. ForTii® has a Heat Deflection Temperature (HDT) of 305°C .}
Application requirements
Stiffness at high temperature
Long term heat resistance
Dishwasher proof
Food contact
Good esthetics
Thermal shock resistance
Water cooled tooling capable & high productivity
Material properties
HDT-A > 290 to 320°C
UL 94 HB rating
Approved food contact regulation including EU 2011-10, FDA}
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Higher torque and durability performance than PPA and PA66
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Allows more compact actuator design and also lower weight
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Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
The shifter fork wear pad is mounted on the gear shifter fork and transfers a shifting force to the rotating sleeve during gear shift. Two components are required per fork to operate. Stanyl® TW371 has a max PV value of 40-42Mpa-cm/s. However, this application calls for a material with PV capability of 450 MPa-cm/s or higher. Because of the continuous lubrication available around the application it is able to withstand this. Lubrication carries out the heat generated in friction and helps the plastic component to extend its life.}
Stanyl® PA46 and Akulon® PA66 are reliable solutions for spatulas and other kitchenware. Stanyl PA46 offers much higher melting temperature and HDT than PA66, and both materials have significantly higher melting temperature resistance than PP and PA6. Also, Stanyl TE200F6-FC and EcoPaXX® Q-KG6-FC are food-approved.}
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Higher torque and durability performance than PPA and PA66
•}
Allows more compact actuator design and also lower weight
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
•}
Higher torque and durability performance than PPA and PA66
•}
Allows more compact actuator design and also lower weight
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science.
Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA.
In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.}
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Higher torque and durability performance than PPA and PA66
•}
Allows more compact actuator design and also lower weight
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
•}
Higher torque and durability performance than PPA and PA66
•}
Allows more compact actuator design and weight savings
•}
Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings