Stanyl® TW271F6

30%ガラス強化, 熱安定, 磨耗摩擦改良

一般情報

Stanyl®は、自動車、電気・電子機器のギア、汎用エンジン用途に使用されている高性能ポリアミド46です。
Stanyl®は 、優れた耐熱性、靭性、耐摩耗・摺動性、高い流動性が要求されるような過酷な用途にも対応し、高い性能を発揮します。
Stanyl®は220 ℃の高温でも機械的特性を維持するため、PPA(PA6T、PA9T)及びPPSやLCPを上回るような極めて高い性能が要求される用途に理想的な樹脂材料です。
製品
Stanyl®TW271F6は、摩擦調整された高熱ポリアミドであり、特に高温で優れた耐クリープ性、強度、剛性、耐疲労性を提供し、サイクルタイムの利点と優れた流動性を兼ね備えています。TW271F6は、ギアアプリケーションで優れた実績があります。
特徴
各種規制

流動特性

成形収縮率 (平行)
0.5
%
成形収縮率 (直角)
1.3
%
スパイラルフロー 1.0 mm 800 bar
105
mm
スパイラルフロー 1.0 mm 900 bar
115
mm
スパイラルフロー 1.0 mm 1000 bar
125
mm

機械特性

引張弾性率
10500
MPa
引張弾性率 (-40℃)
11000
MPa
引張弾性率 (120℃)
5250
MPa
引張弾性率 (160℃)
4750
MPa
引張弾性率 (180℃)
4500
MPa
引張弾性率 (200℃)
4250
MPa
引張破断強度
200
MPa
引張破断強度 (-40℃)
250
MPa
引張破断強度 (120℃)
100
MPa
引張破断強度 (160℃)
85
MPa
引張破断強度 (180℃)
80
MPa
引張破断強度 (200℃)
75
MPa
引張破断ひずみ
3.4
%
引張破断ひずみ (-40℃)
3.3
%
引張破断ひずみ (120℃)
6.5
%
引張破断ひずみ (160℃)
6.5
%
引張破断ひずみ (180℃)
6.5
%
引張破断ひずみ (200℃)
6.5
%
曲げ弾性率
9000
MPa
曲げ弾性率 (120℃)
5400
MPa
曲げ弾性率 (160℃)
5000
MPa
曲げ強度
280
MPa
曲げ強度 (120℃)
135
MPa
曲げ強度 (160℃)
120
MPa
シャルピー衝撃強さ (23℃)
85
kJ/m²
シャルピー衝撃強さ (-30℃)
65
kJ/m²
シャルピー衝撃強さ ノッチ付き (23℃)
13
kJ/m²
シャルピー衝撃強さ ノッチ付き (-30℃)
11
kJ/m²
アイゾット衝撃強さ ノッチ付き (23℃)
13
kJ/m²
アイゾット衝撃強さ ノッチ付き (-40℃)
11
kJ/m²
ウエルド強度試験温度 (1)
78
MPa
ウエルド歪み試験温度 (1)
1
%
試験片厚さ
4
mm

熱的特性

融点 (10℃/min)
295
°C
ガラス転移温度 (10℃/min)
75
°C
荷重たわみ温度 (1.8MPa)
290
°C
荷重たわみ温度 (0.45MPa)
290
°C
ビカット軟化温度 (50℃・/ h 50N)
290
°C
線膨張係数 (流れ方向)
0.25
E-4/°C
線膨張係数 (垂直方向)
0.6
E-4/°C
厚さhでの燃焼性
HB
class
追加試験片の厚さ(h)
3
mm
UL認定
Yes
-
温度指数 2500時間
190
°C
温度指数 5000時間
177
°C
温度指数 10000時間
164
°C
温度指数 20000時間
153
°C

電気特性

体積固有抵抗率
1E12
Ohm*m
表面抵抗率
Ohm
耐トラッキング指数
400
V

その他特性

吸水率 (水中)
7.4
%
吸水率 水中23℃、24時間
2.1
%
吸湿率 (23℃/50% RH)
2.2
%
密度
1530
kg/m³

材料特性

粘度数
145
cm³/g

レオロジー特性(計算)

溶融時の密度
1320
kg/m³
溶融時の熱伝導率
0.319
W/(m K)
溶融時の比熱
1890
J/(kg K)
熱拡散率
1.26E-7
m²/s

図表

用途

Coolant valve actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Crankshaft Balance Gears

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

CRB Housing

産業
Automotive
The component is a plastic housing, enclosing the clutch release bearing (CRB). The housing slides over the sleeve and the clutch pedal operates the fork shaft which moves the CRB housing. The housing also encloses grease that serves as lubrication of the CRB.}

Electronic throttle control actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

EPS gears

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

EPS Steering components: Gears, Flex couplers and Sensors

産業
Automotive
  • •} Reliable
  • •} Sustainable
  • •} Lightweight
  • •} Low NVH
  • •} High abrasion resistance
}

Exhaust gas recirculation actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Gears

産業
Automotive
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}

MTF/DMF Components

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Oil Pump Gears (2-wheelers)

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Oil Pump Gears (automotive)

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Power Door Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance}

Power Lift Gate Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance}

Power Window Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance}

Rod Guides

産業
Energy
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance.}

Self propelled lawnmower transmission gears

産業
Consumer goods
  • •} 70% lighter than metal
  • •} Reduces noise
  • •} Heat-stabilized
  • •} Retains its mechanical properties at high temperatures up to 220°C (428°F)
  • •} Outperforms PPA, PA6T, PA9T, and often PPS and LCP
}

Transmission Control Gears

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Turbo actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Windshield Wiper Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}