Accumulator Piston

Industry
Automotive
  • •} Part consolidation of bushings/housing
  • •} From 3 parts to a 1 piece design
  • •} Lightweight
  • •} Wear resistant
  • •} High temperature performance
  • •} Fatigue resistance
  • •} Chemical resistance
  • •} Improved energy efficiency
}

ADAS Radar Housing

Industry
Automotive
Envalior offers many solutions for today’s complex ADAS components, including proven material solutions such as Arnite® PBT. New Xytron™ PPS material solutions are also being developed to deliver more affordable performance compared to polyetherimide (PEI) thermoplastics.}

Alternator bridges

Industry
Automotive
Material
Application requirements Thermal stability Dimensional stability Less flash creation Surface finish Stiffness/strength Material properties Rigidity Best flow properties High impact resistance Outstanding surface quality Dimensional stability Easy to mold – easy processing}

Automotive e-motor Bobbins

Industry
Automotive
  • •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
  • •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
}

Boilers and heaters

Industry
Building & construction
  • •} Material solutions that meet or exceed NSF, KTW-BWGL, and other relevant industry standards
  • •} Strong and lightweight materials formulated for easy processing
  • •} Bio-based EcoPaXX® PA410 offers a sustainable alternative with superior performance vs. PA66 or POM
}

Brushholders (electro motors)

Industry
Automotive
  • •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
  • •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
}

Bus bar/terminal block

Industry
Automotive
Material
  • •} Dimensional stability
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance: Enhances zero emission mobility of BEV
}

Bus bar/terminal block

Industry
Automotive
Material
  • •} Dimensional stability
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance
  • •} Enhances zero emission mobility of BEV
}

Coil insulation

Industry
Automotive
  • •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
  • •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
}

Collaborative Robotics

Industry
Robotics
  • •} Metal replacement enables lightweighting of the robot arm
  • •} Move at higher safe speeds
  • •} Higher productivity collaborative human-robot workcells
  • •} Enable a 30-50% lower component part price compared to metal. ​
}

Coolant connectors

Industry
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Crankshaft Covers

Industry
Automotive
  • •} Suitable for strict chemical or dimensional stability requirements
  • •} Cost effective
  • •} Heat resistant
  • •} Creep resistant
  • •} Oil resistant
  • •} Fatigue resistant
  • •} Lightweight
}

Current distribution ring

Industry
Automotive
Material
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance
  • •} high temperature oil resistivity
  • •} Enhances zero emission mobility of BEV
}

Electrical water pump

Industry
Automotive
  • •} Coolant resistivity, dimensional stable
  • •} Low mositure up-take and permeation
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Enhances zero emission mobility of BEV
}

Endlaminates (electro motors)

Industry
Automotive
  • •} Reliable
  • •} Long term high temperature resistant
  • •} Good flowability enables thin wall designs
  • •} Durable
  • •} Good electrical insulation
  • •} Creep resistant
}

Engine block heater for electric generators

Industry
Energy
Engine heaters heat engine coolant to allow for easy engine start-up regardless of ambient temperature.The engine block heater is required to operate in continuous contact with coolant at temperatures between 35 and 50°C.}

Engine water jackets

Industry
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Filter box

Industry
Consumer goods
The filter box in an automatic coffee machine is used to filtrate and collect the coffee bean fragment and skin during grinding process after fresh bean baking. Hence the air take out of those fragments will be hot (around 130C during the the process), which results the part to suffer from high temperature.}

Fuel Cell humidifier

Industry
Automotive
  • •} Superior hydrolytic resistance
  • •} Creep resistance
  • •} Dimensional stablity
  • •} Extremely low ion leaching
  • •} UL94-V0
  • •} Light weight due to metal replacement this enhances zero emission mobility, high degrees of integration reduces part numbrs
  • •} Light weight due to metal replacement this enhances zero emission mobility
}

Fuel Cell insulation plate

Industry
Automotive
  • •} Superior hydrolytic resistance
  • •} Creep resistance
  • •} Dimensional stablity
  • •} Extremely low ion leaching
  • •} Stable dielectric strength
  • •} UL94-V0
  • •} Light weight due to metal replacement this enhances zero emission mobility
}

Fuel Cell Integrated manifold

Industry
Automotive
  • •} Superior hydrolytic resistance
  • •} Creep resistance
  • •} Dimensional stablity
  • •} Extremely low ion leaching
  • •} Stable dielectric strength
  • •} UL94-V0
  • •} Light weight due to metal replacement this enhances zero emission mobility
  • •} High degrees of integration reduces part numbers
}

Fuel Cell ion exchanger

Industry
Automotive
  • •} Superior hydrolytic resistance
  • •} Chemical resistance​
  • •} Dimensional stability
  • •} Extremely low ion leaching​
  • •} UL94-V0​
  • •} Light weight due to metal replacement this enhances zero emission mobility
}

Fuel Cell media manifold

Industry
Automotive
  • •} Superior hydrolytic resistance, chemical resistance​
  • •} Dimensional stability
  • •} Extremely low ion leaching​
  • •} UL94-V0​
  • •} Light weight due to metal replacement this enhances zero emission mobility, high degrees of integration reduces part numbers
}

Fuel Cell side plate

Industry
Automotive
  • •} Superior hydrolytic resistance
  • •} Creep resistance
  • •} Dimensional stablity
  • •} Extremely low ion leaching
  • •} UL94-V0
  • •} Light weight due to metal replacement this enhances zero emission mobility, high degrees of integration reduces part numbrs
  • •} Light weight due to metal replacement this enhances zero emission mobility
}

GI Cable Pipe

Industry
Industrial equipment
Material
This application helps to prevent cables from being released during storage and transport.}

Hydrogen fuel cells

Industry
Automotive
  • •} Fuel cell systems need to use materials that are pure. If not, ion leaching will occur which will poison the catalyst & clog the membrane, lead to life time & efficiency drop of fuel cell system
  • •} Moreover, material with excellent hydrolytic and heat aging resistance is highly favorable to ensure its life time performance. Xytron™, our high-performance PPS compound, offers the high purity and superior mechanical performance needed to achieve the industry’s lowest ion leaching performance at temperatures up to 120°C, and highest hydrolytic and chemical resistance. This enables OEMs to develop long-lasting, highly efficient PEMFCs that lower the cost per kilometer and total cost of ownership for end users.
}

Internal structure for mini projector

Industry
Consumer goods
Material
Xytron G4012T-the 40%GF reinforce PPS which is Halogen-free. In addition, there is low outgassing in the test at 100C for 48h and 10 cycles}

Pipe Fittings

Industry
Building & construction
  • •} Akulon has better surface appearance
  • •} Stanyl solves wear and friction issues
  • •} EcoPaXX has the lowest carbon footprint amongst common polyamides
  • •} Xytron offers extremely good chemical resistance
}

Power Safety Locking component

Industry
Consumer goods
Material
The Power safety locking component helps to ensure locking and to prevent the falling out of power plug.}

Rectifier

Industry
Automotive
Alternator is used for current switching in motor vehicle. The rectifier is one of the core components in the Alternator. It needs good electrical property and no crack issues caused by vibration. Besides that, optimal dimensional stability is needed as the part is over mold with metal inserts.}

Rectifier bridge

Industry
Automotive
Material
  • •} Dimensional stability
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance
  • •} Enhances zero emission mobility
}

Robotic structural parts

Industry
Robotics
  • •} Material solutions for injection molding can reduce structural part weight by up to 30%.
  • •} ForTii PPA and Xytron PPS offer industry-leading strength and high-temperature performance.
  • •} UDea™ thermoplastic unidirectional tapes help reinforce structural parts to achieve up to 60% weight savings.
}

Rod Guides

Industry
Energy
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance.}

Thermal management modules

Industry
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Thermal management valve bodies

Industry
Automotive
Material
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Thermostat housing

Industry
Automotive
Material
Benefits Best long term performance in water/glycol Outstanding surface finish Reduced production costs due to early demolding (short cycle time) Application requirements Water/glycol resistance Feasibility of complex parts Excellent surface finish Dimensional stability High weldline strength Material properties Low flash Water/glycol resistant Rigid Outstanding surface quality Dimensional stability Easy to mold – easy processing High impact resistance}

Thermostat push rod

Industry
Consumer goods
The device shown is used to adjust the Iron working temperature. As a mechanical drive unit this calls for good dimensional properties in combination with balanced toughness and stiffness. Meanwhile, it may come in contact with steam in some design models, but due to the hydrolysis resitance no mechanical properties are lost.}

Water meters

Industry
Building & construction
  • •} Material solutions that meet or exceed NSF, KTW-BWGL, and other relevant industry standards
  • •} Strong and lightweight materials formulated for easy processing
  • •} Bio-based EcoPaXX® PA410 offers a sustainable alternative with superior performance vs. PA66 or POM
}

Water pump impellers

Industry
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Water pump part

Industry
Industrial equipment
This fin part is assembled with the impeller part (metal) inside the water pump. Furthermore, the dimensional stability and high rigidity and strength of Xytron are essential in this application.}