Stanyl® TW241F12

60% Glass Reinforced, Heat Stabilized, Good Flow

General Information

Stanyl® is our high-performance polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.
Stanyl® is a high performance polyamide that provides unmatched performance and value for demanding applications in which superior heat resistance, design stiffness, wear & friction and process flow qualities are required.
Because Stanyl retains its mechanical properties at high temperatures up to 220°C, this makes it ideal for extremely high-performance applications, where it outperforms PPA, PA6T, PA9T, and often PPS and LCP.
Product
Stanyl® TW241F12 is a high heat polyamide with superior flow that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages. TW241F12 has an excellent track-record in structural parts and gear applications
Special features
Regulatory Affairs
Processing technology
Injection Molding
Design challenge
Designing structural parts | high temperature mechanics
Automotive OEM
CALLOUT, GM
OEM Specification
ASTM D6779 PA0220 G60 A99400 KD215 KN175
GMW15702-110016
GMW17410P-PA46-GF60

Rheological properties

Molding shrinkage (parallel)
0.4
%
Molding shrinkage (normal)
0.7
%
Spiral flow length 1.0 mm 800 bar
110
mm
Spiral flow length 1.0 mm 900 bar
125
mm
Spiral flow length 1.0 mm 1000 bar
140
mm

Mechanical properties

Tensile modulus
20000
MPa
Tensile modulus (-40°C)
23000
MPa
Tensile modulus (120°C)
10000
MPa
Tensile modulus (160°C)
9100
MPa
Tensile modulus (180°C)
8500
MPa
Tensile modulus (200°C)
8000
MPa
Stress at break
255
MPa
Stress at break (-40°C)
250
MPa
Stress at break (120°C)
150
MPa
Stress at break (160°C)
125
MPa
Stress at break (180°C)
110
MPa
Stress at break (200°C)
100
MPa
Strain at break
2
%
Strain at break (-40°C)
1.6
%
Strain at break (120°C)
3
%
Strain at break (160°C)
3
%
Strain at break (180°C)
3
%
Strain at break (200°C)
3
%
Flexural modulus
17000
MPa
Charpy impact strength (+23°C)
90
kJ/m²
Charpy impact strength (-30°C)
65
kJ/m²
Charpy notched impact strength (+23°C)
18
kJ/m²
Charpy notched impact strength (-30°C)
18
kJ/m²
Izod notched impact strength (+23°C)
18
kJ/m²
Izod notched impact strength (-40°C)
18
kJ/m²

Thermal properties

Melting temperature (10°C/min)
295
°C
Glass transition temperature (10°C/min)
75
°C
Temp. of deflection under load (1.80 MPa)
290
°C
Temp. of deflection under load (0.45 MPa)
290
°C
Vicat softening temperature (50°C/h 50N)
290
°C
Coeff. of linear therm. expansion (parallel)
0.2
E-4/°C
Coeff. of linear therm. expansion (normal)
0.35
E-4/°C
Thermal Index 2500 hrs
190
°C
Thermal Index 5000 hrs
177
°C
Thermal Index 10000 hrs
164
°C
Thermal Index 20000 hrs
153
°C

Other properties

Water absorption
5.4
%
Water absorption in water at 23°C after 24h
1.5
%
Humidity absorption
1.4
%
Density
1730
kg/m³

Material specific properties

Viscosity number
75
cm³/g

Rheological calculation properties

Density of melt
1550
kg/m³
Thermal conductivity of melt
0.43
W/(m K)
Spec. heat capacity melt
1450
J/(kg K)
Eff. thermal diffusivity
1.94E-7
m²/s

Diagrams

Applications

E-Motors for Power Tools

Industry
Consumer goods
  • •} Current e-motor applications are packed tight with little to no room to gain additional power or improve efficiency. With Stanyl® PA46, you can mold thinner walls (i.e., lamina stack insulation) down to .25 mm or less, allowing more room for copper windings or thicker gauge to maximize torque potential and reduce resistance.
  • •} At high loads, e-motors generate substantial heat. Temperatures can easily exceed 150°C (302°F), resulting in mechanical failures. Stanyl® PA46 offers excellent high temperature mechanical performance with a heat deflection temperature of 290°C (554°F) and a continuous use temperature of 170°C (338°F).
  • •} The superior flow and high crystallinity of Stanyl® PA46 results in strong and flexible weld lines, improving manufacturing yield by eliminating process scrap in rotors and stators.
}

Accumulator Piston

Industry
Automotive
  • •} Part consolidation of bushings/housing
  • •} From 3 parts to a 1 piece design
  • •} Lightweight
  • •} Wear resistant
  • •} High temperature performance
  • •} Fatigue resistance
  • •} Chemical resistance
  • •} Improved energy efficiency
}

Coolant valve actuators

Industry
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electronic throttle control actuators

Industry
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Exhaust gas recirculation actuators

Industry
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Gears

Industry
Automotive
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}

Timing drive systems

Industry
Automotive
For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science. Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA. In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.}

Torque Convertor Components

Industry
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Tractor Engine Transmission Components

Industry
Industrial equipment
  • •} For high-temperature mechanics up to 220°C (428°F)
  • •} Design stiffness
  • •} Enables thin-walled designs
  • •} 60% glass-reinforced
}

Turbo actuators

Industry
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}