Xytron™ G4010T
Mit 40% Glasfasern verstärkt, flammwidrig, Improved flow
Allgemeine Information
Xytron ™ ist eine Hochleistungskunststoffverbindung von Envalior, die auf PPS (Polyphenylensulfid) basiert.
Xytron ™ bietet extrem gute chemische Beständigkeit, Dimensionsstabilität, Flammhemmung und hohe Steifigkeit.
Aufgrund seiner hervorragenden Eigenschaften trägt Xytron ™ zu einer hervorragenden Leistung in vielen verschiedenen Anwendungen bei.
Besondere Merkmale
- Good or high flow
Dokument
Regulatorische Angelegenheiten
- Absence Declaration Biocidal Products2023-11-16
- Absence Declaration EPA 20 High Priority Substances 20192023-11-16
- Absence Declaration Food Allergens2023-11-16
- Absence Declaration Nano Materials2023-11-16
- Absence Declaration Ozone Depleting Chemicals2023-11-16
- Absence Declaration PBT chemicals under TSCA section 6(h)2023-11-16
- Absence Declaration PFAS2024-03-05
- Absence Declaration POPs (Persistent Organic Pollutants)2023-10-27
- Conflict minerals declaration (EICC, GeSI)2024-03-21
- Packaging, Packaging Waste and CONEG declaration (94/62/EC)2021-12-06
- REACH Registration Statement2024-03-27
- REACH STATEMENT KOREA2023-11-16
- REACH STATEMENT TURKYE2023-11-16
- RoHS Statement (2011/65/EC: Heavy metals)2024-02-01
- SVHC, REACH Annex XIV and –XVII Statement2024-03-27
- Turkish customs legislation info letter (EK-8 form)2023-11-16
Yellow Card
Verarbeitung
Injection Molding
Injection Molding
Designanforderung
Degradation & Stability | Chemical stability
Degradation & Stability | Chemical stability
Used in
- Automotive e-motor Bobbins
- Brushholders (electro motors)
- Charge Air Cooler Caps
- Coil insulation
- Endlaminates (electro motors)
- Engine block heater for electric generators
- Filter box
- Fuel Cell insulation plate
- Fuel Cell media manifold
- GI Cable Pipe
- Power Safety Locking component
- Rectifier
- Rod Guides
- Thermostat push rod
- Water pump part
Rheologische Kennwerte
Verarbeitungsschwindung parallel
0.2
%
ISO 294-4
Verarbeitungsschwindung senkrecht
0.5
%
ISO 294-4
Spiralfliesslänge, 1.0 mm 1000bar
111
mm
-
Mechanische Kennwerte
Zug-Modul
15000
MPa
ISO 527-1/-2
Zug-Modul (-40°C)
16000
MPa
ISO 527-1/-2
Zug-Modul (120°C)
7300
MPa
ISO 527-1/-2
Zug-Modul (160°C)
5200
MPa
ISO 527-1/-2
Zug-Modul (200°C)
3400
MPa
ISO 527-1/-2
Bruchspannung
200
MPa
ISO 527-1/-2
Bruchspannung (-40°C)
235
MPa
ISO 527-1/-2
Bruchspannung (120°C)
105
MPa
ISO 527-1/-2
Bruchspannung (160°C)
73
MPa
ISO 527-1/-2
Bruchspannung (200°C)
55
MPa
ISO 527-1/-2
Bruchdehnung
2
%
ISO 527-1/-2
Bruchdehnung (-40°C)
2
%
ISO 527-1/-2
Bruchdehnung (120°C)
3.1
%
ISO 527-1/-2
Bruchdehnung (160°C)
3.9
%
ISO 527-1/-2
Bruchdehnung (200°C)
6.4
%
ISO 527-1/-2
Biegemodul
14500
MPa
ISO 178
Biegemodul (120°C)
10000
MPa
ISO 178
Biegemodul (160°C)
5000
MPa
ISO 178
Biegemodul (200°C)
4200
MPa
ISO 178
Biegefestigkeit
300
MPa
ISO 178
Biegefestigkeit (120°C)
150
MPa
ISO 178
Biegefestigkeit (160°C)
100
MPa
ISO 178
Biegefestigkeit (200°C)
80
MPa
ISO 178
Charpy-Schlagzähigkeit (+23°C)
56
kJ/m²
ISO 179/1eU
Charpy-Schlagzähigkeit (-30°C)
57
kJ/m²
ISO 179/1eU
Charpy-Kerbschlagzähigkeit (+23°C)
10
kJ/m²
ISO 179/1eA
Charpy-Kerbschlagzähigkeit (-30°C)
10
kJ/m²
ISO 179/1eA
Izod-Schlagzähigkeit (+23°C)
48
kJ/m²
ISO 180/1U
Izod-Kerbschlagzähigkeit (23°C)
10.5
kJ/m²
ISO 180/1A
Bruchspannung der Zusammenflussnaht bei Dicke (1)
70
MPa
ISO 527-1/-2
Bruchdehnung der Zusammenflussnaht bei Dicke (1)
0.6
%
ISO 527-1/-2
geprüfte Probekörperdicke (1)
4
mm
ISO 527-1/-2
Rockwell-Härte, R-Skala
121
-
ISO 2039-2
Rockwell-Härte, M-Skala
100
-
ISO 2039-2
Thermische Kennwerte
Schmelztemperatur (10°C/min)
280
°C
ISO 11357-1/-3
Glasübergangstemperatur (10°C/min)
90
°C
ISO 11357-1/-2
Formbeständigkeitstemperatur (1.8 MPa)
265
°C
ISO 75-1/-2
Formbeständigkeitstemperatur (0.45 MPa)
280
°C
ISO 75-1/-2
Formbeständigkeitstemperatur (8.0 MPa)
185
°C
ISO 75-1/-2
Längenausdehnungskoeffizient (parallel)
0.15
E-4/°C
ISO 11359-1/-2
Längenausdehnungskoeffizient (senkrecht)
0.4
E-4/°C
ISO 11359-1/-2
Längenausdehnungskoeffizient, parallel > Tg
0.15
E-4/°C
ISO 11359-1/-2
Längenausdehnungskoeffizient, senkrecht > Tg
1.1
E-4/°C
ISO 11359-1/-2
Brennbarkeit bei nominal 1.5mm
V-0
class
IEC 60695-11-10
geprüfte Probekörperdicke
1.5
mm
IEC 60695-11-10
UL Registrierung
Yes
-
-
Brennbarkeit bei Dicke 3.0mm
V-0
class
IEC 60695-11-10
geprüfte Probekörperdicke
3
mm
IEC 60695-11-10
UL Registrierung
Yes
-
-
Glühdrahtentflammbarkeitszahl GWFI
960
°C
IEC 60695-2-12
GWFI - geprüfte Probekörperdicke (1)
0.8
mm
IEC 60695-2-12
Glühdrahtentzündungstemperatur GWIT
850
°C
IEC 60695-2-13
GWIT - geprüfte Probekörperdicke (1)
0.8
mm
IEC 60695-2-13
Rel. Temperaturindex -elektrisch
130
°C
UL746B
RTI elektrisch - geprüfte Probekörperdicke (1)
0.8
mm
UL746B
Rel. Temperaturindex -elektrisch
130
°C
UL746B
RTI elektrisch - geprüfte Probekörperdicke (2)
3.2
mm
UL746B
Rel. Temperaturindex -mech. mit Schlagbelastung
130
°C
UL746B
RTI mechanisch Schlag - geprüfte Probekörperdicke (1)
0.8
mm
UL746B
Rel. Temperaturindex -mech. mit Schlagbelastung
130
°C
UL746B
RTI mechanisch Schlag - geprüfte Probekörperdicke (2)
3.2
mm
UL746B
Rel. Temperaturindex -mech. ohne Schlagbelastung
130
°C
UL746B
RTI mechanisch - geprüfte Probekörperdicke (1)
0.8
mm
UL746B
Rel. Temperaturindex -mech. ohne Schlagbelastung
130
°C
UL746B
RTI mechanisch - geprüfte Probekörperdicke (2)
3.2
mm
UL746B
Elektrische Kennwerte
Dielektrizitätszahl (1GHz)
4
-
IEC 61189-2-721
Dielektrizitätszahl (5GHz)
4
-
IEC 61189-2-721
Dielektr. Verlustfaktor (1GHz)
35
E-4
IEC 61189-2-721
Dielektr. Verlustfaktor (5GHz)
55
E-4
IEC 61189-2-721
Spezifischer Durchgangswiderstand
>1E13
Ohm*m
IEC 62631-3-1
Spezifischer Oberflächenwiderstand
>1E15
Ohm
IEC 62631-3-2
Elektrische Durchschlagfestigkeit
31
kV/mm
IEC 60243-1
Vergleichszahl der Kriechwegbildung
175
V
IEC 60112
Sonstige Kennwerte
Wasseraufnahme in Wasser bei 23°C nach 24h
0.04
%
ISO 62
Feuchtigkeitsaufnahme
0.04
%
Sim. to ISO 62
Dichte
1650
kg/m³
ISO 1183
Diagramme
Anwendungsbeispiele
Automotive e-motor Bobbins
Branche
Automotive
Material
- •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
- •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
Brushholders (electro motors)
Branche
Automotive
Material
- •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
- •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
Charge Air Cooler Caps
Branche
Automotive
Material
- •} Long term heat resistant
- •} Lightweight
- •} Cost effective
- •} Fatigue resistant
Coil insulation
Branche
Automotive
Material
- •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
- •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
Endlaminates (electro motors)
Branche
Automotive
Material
- •} Reliable
- •} Long term high temperature resistant
- •} Good flowability enables thin wall designs
- •} Durable
- •} Good electrical insulation
- •} Creep resistant
Engine block heater for electric generators
Branche
Energy
Material
Engine heaters heat engine coolant to allow for easy engine start-up regardless of ambient temperature.The engine block heater is required to operate in continuous contact with coolant at temperatures between 35 and 50°C.}
Filter box
Branche
Consumer goods
Material
The filter box in an automatic coffee machine is used to filtrate and collect the coffee bean fragment and skin during grinding process after fresh bean baking. Hence the air take out of those fragments will be hot (around 130C during the the process), which results the part to suffer from high temperature.}
Fuel Cell insulation plate
Branche
Automotive
Material
- •} Superior hydrolytic resistance
- •} Creep resistance
- •} Dimensional stablity
- •} Extremely low ion leaching
- •} Stable dielectric strength
- •} UL94-V0
- •} Light weight due to metal replacement this enhances zero emission mobility
Fuel Cell media manifold
Branche
Automotive
Material
- •} Superior hydrolytic resistance, chemical resistance
- •} Dimensional stability
- •} Extremely low ion leaching
- •} UL94-V0
- •} Light weight due to metal replacement this enhances zero emission mobility, high degrees of integration reduces part numbers
GI Cable Pipe
Branche
Industrial equipment
Material
This application helps to prevent cables from being released during storage and transport.}
Power Safety Locking component
Branche
Consumer goods
Material
The Power safety locking component helps to ensure locking and to prevent the falling out of power plug.}
Rectifier
Branche
Automotive
Material
Alternator is used for current switching in motor vehicle. The rectifier is one of the core components in the Alternator. It needs good electrical property and no crack issues caused by vibration. Besides that, optimal dimensional stability is needed as the part is over mold with metal inserts.}
Rod Guides
Branche
Energy
Material
- •} Allows for lightweight and more economical solutions
- •} Allows for more reliable solutions
- •}
Thermostat push rod
Branche
Consumer goods
Material
The device shown is used to adjust the Iron working temperature. As a mechanical drive unit this calls for good dimensional properties in combination with balanced toughness and stiffness. Meanwhile, it may come in contact with steam in some design models, but due to the hydrolysis resitance no mechanical properties are lost.}
Water pump part
Branche
Industrial equipment
This fin part is assembled with the impeller part (metal) inside the water pump. Furthermore, the dimensional stability and high rigidity and strength of Xytron are essential in this application.}
